TUV Austria Bureau of Inspection & Certification (Pvt.) Ltd.

Everything You Need to Know About HACCP Certification

Food safety is essential to the success of any food business. The 7 principles of HACCP Certification can help you take control of the food safety risk in your business and protect your customers (and yourself) from the consequences of a food safety incident.

Food businesses in Pakistan are needed to have a Food Safety Plan, which is a set of written procedures that help to exclude, help or reduce food safety hazards that can make your customer become ill or injured. Your Food Safety Plan also helps to protect your business from

  • The financial and legal consequences of causing food poisoning or a foodborne illness outbreak
  • The financial and legal consequences of causing a severe antipathetic response from improperly handling food allergens
  • Losing customers as a result of a character for unsafe food running or hygienic premises
  • Food Safety Plans are grounded on the seven principles of HACCP Certification.

What’s HACCP?

‘HACCP’ which stands for Hazard Analysis Critical Control Points, is a systematic and preventive system developed in the 1960s and a group of food safety specialists. Considering that each astronaut on Apollo 11 the first manned charge to land on the moon — had only 73 cubic feet of space (roughly 4′ x 4′ x 4′) and no toilets, a system was needed to help the astronauts from contracting a foodborne illness while in route.

HACCP Food Safety Management System is applied to processes throughout every stage of the food force chain, including product, preparation, packaging, and distribution, and is used to manage food safety across many types of food businesses.

HACCP Certifications

 

What are the Seven Principles of HACCP Certification?

Think of HACCP principles as the way you need to take to manage and control food safety risks in your business.

The Seven Principles of HACCP Certification Are;

  • Action a Hazard Analysis
  • Identify Critical Control Points
  • Establish Critical Limits
  • Researcher Critical Control Points
  • Establish Corrective Action
  • Establish Record Keeping Procedures
  • Establish Verification Procedures

1. Action a Hazard Analysis

The first step in any Food Safety Plan (or HACCP Certification Plan) is to identify all possible food safety hazards that could do in your business. First, consider your processes. These might include

  • Receiving Goods
  • Cooking Food
  • Serving Food
  • Waste Disposal

Next, consider the food safety hazards that could do during each of these processes. A food safety hazard is anything that causes food to become contaminated (and thus dangerous or unsafe).

  • Natural Contamination
  • Physical Contamination
  • Chemical Contamination

Once you have linked all the potential hazards in your business, classify them as natural, physical, or chemical.

2. Identify Critical Control Points (CCPs)

Now that you have linked all your food safety hazards, you need to identify critical control points (CCPs). CCPs are the way in your process where a control measure is applied and is essential to help, exclude or reduce a hazard or hazards to an acceptable position.

Relating CCPs will help you to reduce the risk of foodborne illness in your business by helping you to help the growth of dangerous bacteria and other microorganisms, as well as to help cross-contamination between different types of food, which can spark life-hanging antipathetic responses in some customers.

Some Examples of CCPs Could be;

  • The Sign-Off Step When Receiving Deliveries
  • Checking the Temperature of Food Before Serving
  • Cooking Food to a Specific Temperature

It’s important to remember that there’s no general template that can be used to identify the CCPs in your food business. many factors, similar to the physical layout of your business, your equipment, the ingredients you use, and your processes, make your business (and its food safety hazards) unique. Indeed, facilities that process or prepare similar foods will not inescapably identify the same hazards or CCPs.

3. Establish Critical Limits

A critical limit is a maximum or minimum value to which a food safety hazard (natural, chemical, or physical) must be controlled to help, exclude or reduce the hazard to an acceptable position. Each CCP must have one or further critical limits for each hazard.

Critical limits are generally concerned with parameters that are measurable with equipment or can be answered with a yes or no answer, similar as

  • Time
  • Temperature
  • Acidity
  • Stylish Before or After Expiry Dates

Critical limits must be assigned a factual value (e.g., high-risk foods must be cooked to a minimum internal temperature of 74 °C/ 165 °F*). Determining or assigning factual values to critical limits can be grueling, as there’s such a wide variety of hazards, each with different acceptable values.

In some cases, you may need to action tests or gain information from maximum sources (e.g., nonsupervisory guidelines, expert opinions) to get the information you need. However, make a judgment call — be sure to err on the side of caution, and keep your reasons for making the decision and any reference accouterments you used in your Food Safety Plan If information isn’t available.

4. Critical Control Points (CCPs)

Monitoring ways can be broken down into four different orders;

  • Observation Protecting
  • Chemical Protecting
  • Physical Monitoring
  • the Stylish Way to Make Sure (And Verify) That Monitoring Is Being Done Regularly Is by Using Rosters and Other Documentation to Record Results.

5. Establish Corrective Action

Corrective action is the action that must be taken if a divagation from an acceptable critical limit occurs. These are either immediate or Preventative.

Immediate corrective action is stopping a breach that’s happening now. For example

  • Throwing Out Contaminated Food
  • Rejecting a Food Delivery with Signs of Pest Infestation
  • Chilling Food to Keep It Out of the Temperature Danger Zone (4 °C – 60 °C/ 40 °F – 140 °F)

Preventive corrective action is stopping a breach from being in the future. For example

  • Performing Routine Maintenance on Equipment
  • Changing Work Procedures
  • Training Staff to Follow Food Safety Stylish Practices
  • If Corrective Action Must Be Taken, Remember to Record and Communicate It to the Appropriate Person (Or People) in the Business.

6. Establish Record-Keeping Procedures

Record keeping is essential to the effective operation of your Food Safety Plan and must include an over-to-date hazard analysis and details of any corrective action that has been taken in your food business. For example;

  • Delivery Rosters
  • Cleaning Schedules
  • Temperature Recordings
  • Pest Examination Results
  • Staff Training Records

All workers should know where the HACCP Food Safety Plan is located, what they’re responsible for doing (e.g., streamlining drawing schedules, filling out temperature logs), when they need to do it, and who to report issues to. It’s common for Health Inspectors to ask for these types of documentation during a health examination, so be sure to store them in a safe place.

7. Establish Verification Procedures

Developing your Food Safety Plan is only the first step toward food safety; consider your first draft (and each new interpretation) a design that requires real-world testing, adjusting, and tweaking. A Food Safety Plan is a “living document” — it’ll not and shouldn’t stay exactly the same.

Perform an audit of your Food Safety Plan at least once a time to verify that it’s working as anticipated, and to identify openings to improve it. Once you have linked these openings (and you will), acclimate your Food Safety Plan and apply the necessary changes.

There are several styles that food businesses use to seek out information, including

  • Internal Examinations
  • External Checkups
  • Hand Feedback

For each audit, ask yourself the following questions;

  • Have We Added Any New Product Dishes or Changed Any Fashions?
  • Have We Changed Any Processes or Food Preparation Ways?
  • Have There Been Any Changes to Food Safety Laws or Regulations That Will Impact Operations?
  • Are There Any Patterns in the Records That Point to an Occasion to Improve?

still, you need to update your Food Safety Plan, If you answered yes to any of these questions.

HACCP Certifications

The Benefits of the HACCP Certification to the Industry

  • In conventional end-product testing, there’s a risk of losing the entire product batch if it fails to meet the product specifications norms.
  • Applying HACCP Certification assures the product of safer and low business risk and compliance with regulations.
  • The staff is clear about food safety requirements with proper attestation, improving time operation.

Customer Benefits

The risk from food hazards is reduced for the consumers if they consume HACCP- certified foods, thereby adding consumer confidence in food.

Government Benefits

  • Applying HACCP Certification in the food Industry helps the government in further than one way.
  • It helps effective food control and reduces health care costs due to bettered public health.
  • Assured safe food budgets and eased better international food trade.

In Addition, to HACCP Audits, TUV Austria BIC. Also Offers a Range of Complimentary Services: